Use this mezcal production guide to balance species selection, roasting choices, and NOM-070 documentation, then compare outcomes with tequila process controls, connect cultural context in the agave culture history, and clarify terms such as bagazo in the glossary.
Successful mezcal programs balance biodiversity, maturation timelines, and community stewardship. Capture data on each maguey lot—cultivated or wild—to guide roasting schedules and sustainability reporting.
| Variable | Options | Typical Numeric Ranges | Measurement Method | Effect on Yield | Effect on Flavor | Compliance Notes | Common Pitfalls |
|---|---|---|---|---|---|---|---|
| Agave species | A. angustifolia, A. potatorum, A. karwinskii, A. salmiana, others authorized | Maturity 6 to 25 years depending on species | CRM registry, field survey | Species with higher inulin increase alcohol | Terroir character (tropical vs mineral) | Only DO-listed species allowed [NOM-070 2017] | Harvesting non listed agaves |
| Cultivated vs wild sourcing | Plantation, semi-wild, wild harvest | Density 800 to 2500 plants per hectare for cultivated | Inventory maps | Cultivated boosts consistent volumes | Wild adds complex aromatics | Wild harvest must respect management plans [CRM 2023] | Over harvesting wild populations |
| Sugar content | Inulin as invert Brix | 18 to 38 degree Bx equivalent (species dependent) | Hydrolyzed refractometry, HPLC | Higher sugars raise yield | Influences sweetness vs herbal notes | None beyond species compliance | Measuring raw juice without hydrolysis |
| Agroforestry practices | Shade integration, intercropping | Shade canopy 10 to 40 percent | Field audit | Improves soil moisture | Introduces earthy, vegetal notes | Must document sustainable practices for CRM | Pest pressure from companion crops |
| Soil management | Terraces, erosion controls | Organic matter 1.5 to 3.5 percent | Soil tests | Supports plant vigor | Subtle mineral expression | Must avoid banned agrochemicals | Erosion after hillside planting |
| Plant stress | Drought, elevation | Elevation 500 to 2500 meters | Weather data | Stress raises inulin concentration | Modulates smoky-spicy balance | None | Excess stress stunts piñas |
Understanding species traits helps teams plan harvest rotations, flavor portfolios, and conservation investments. Use this table to brief sourcing, roasting, and sensory teams on the nuances of each maguey.
Producers rely on dozens of agave (locally called maguey) species, each bringing its own growth habit, ripening window, and sensory fingerprint. Mezcal with Denomination of Origin status can be grown and harvested in authorized municipalities across Oaxaca, Guerrero, Durango, San Luis Potosí, Zacatecas, Michoacán, Puebla, Tamaulipas, and Guanajuato.
The table below highlights widely used plants you will encounter in commercial and artisanal mezcal, with notes to help with sourcing, scheduling, and flavor planning.
| Common name | Species | Plant form | Maturity window | Flavor tendencies | Production notes |
|---|---|---|---|---|---|
| Espadín | Agave angustifolia | Medium rosette with long, narrow leaves; dense penca structure suited to rows. | 6 to 8 years cultivated; 8 to 10 years semi-wild. | Balanced cooked agave sweetness, citrus, black pepper, light smoke. | Highest sugar yield per hectare and easiest to cultivate; foundation for most mezcal blends. |
| Tobalá | Agave potatorum | Compact “cabbage-like” rosette with broad leaves and tight heart. | 10 to 15 years in rocky, shaded microclimates. | Floral, tropical fruit, sweet cream, gentle smoke. | Low yield per plant; traditionally harvested wild, now seeing nursery propagation to protect stocks. |
| Tepeztate | Agave marmorata | Large, sprawling rosette with mottled leaves often hanging over cliffs. | 18 to 30 years depending on elevation. | Herbal, green pepper, eucalyptus, pronounced minerality. | Extremely slow to mature; producers limit harvest volumes and document replanting plans. |
| Cuishe | Agave karwinskii (trunk-forming) | Tall, cylindrical trunk with leaves fanning out along the stalk. | 10 to 14 years in semi-arid valleys. | Dry, vegetal, slate-like minerality, slight citrus pith. | High fiber content requires careful milling; thrives on hillsides with thin soils. |
| Madrecuixe | Agave karwinskii variant | Columnar trunk similar to cuishe but thicker heart and broader leaves. | 12 to 15 years. | Earthy, savory, with crisp green apple and fresh wood tones. | Often used to build structure in ensamble mezcales; good drought tolerance. |
| Arroqueño | Agave americana var. oaxacensis | Massive rosette with broad leaves reaching 2 to 3 meters long. | 15 to 25 years depending on rainfall. | Honeyed sweetness, floral notes, roasted squash, rounded smoke. | Produces large piñas (100 kg or more); long cycle demands joint investment between growers and palenqueros. |
| Salmiana | Agave salmiana | Wide rosette with thick, fleshy leaves tipped with strong spines. | 12 to 20 years in highland climates. | Fresh green pepper, mint, bright acidity, light sweetness. | Common in mezcal from Hidalgo, San Luis Potosí, and Zacatecas; high sap content suits pulque and mezcal. |
| Durangensis | Agave durangensis | Medium rosette with bluish leaves and pronounced spines. | 10 to 12 years in semi-arid Durango terrain. | Smoked caramel, pine, light citrus zest. | Signature maguey for Denomination of Origin mezcal in Durango; resilient to cold nights. |
| Papalote | Agave cupreata | Rosette with thick, copper-tinged leaves and serrated edges. | 12 to 15 years in the mountains of Guerrero and Michoacán. | Chocolate, roasted nuts, tropical fruit, medium smoke. | Primary agave for Guerrero mezcal; sensitive to overharvest so community management plans are common. |
| Mexicano | Agave rhodacantha | Large rosette with recurved leaves and red-tinged spines. | 10 to 14 years depending on rainfall. | Baked agave sweetness, cinnamon, ripe stone fruit. | Often used in ensamble blends to add body; yields generous fermentable sugars per piña. |
| Tobaziche | Agave karwinskii var. | Slender trunk with narrow leaves pointing upward like a brush. | 12 to 16 years on rocky slopes. | Earthy herbs, anise, dry minerality, subtle citrus. | Requires careful roasting because of dense fiber; prized in Oaxaca for structured, dry spirits. |
| Sierra Negra | Agave americana var. | Broad, dark green leaves forming an expansive rosette. | 13 to 18 years in high elevation cloud forests. | Deep roasted agave, cacao nib, lingering smoke. | Common in Puebla and Oaxaca highlands; watch for frost damage late in the cycle. |
| Jabalí | Agave convallis / wild hybrids | Compact rosette with aggressive barbed spines; often grows in clusters. | 12 to 20 years depending on soil nutrients. | Bright acidity, funky tropical fruit, gamey/umami notes. | Produces foamy fermented must; distillers plan longer fermentation and careful still cleaning to handle its saponins. |
Harvest decisions preserve fiber integrity and terroir signatures. Separate species and maturity levels to give the production crew predictable cooking and fermentation outcomes.
| Variable | Options | Typical Numeric Ranges | Measurement Method | Effect on Yield | Effect on Flavor | Compliance Notes | Common Pitfalls |
|---|---|---|---|---|---|---|---|
| Jimado technique | Machete, coa, hand axe | Residual leaf height 2 to 4 cm | Visual inspection | Clean trim reduces bitter saponins | Influences smoke integration | Only manual harvest allowed for ancestral [NOM-070 2017] | Leaving pencas increases bitterness |
| Piña size | 20 to 180 kg depending on species | Average 60 to 120 kg for espadín | Scale | Larger piñas yield more sugars | Big piñas roast slower | Document per lot | Uneven roasting from oversized loads |
| Transport lag | Field to palenque | Target under 120 hours | Logbook | Shorter lag preserves fermentables | Prevents acetic souring | Maintain lot traceability | Delayed roasting leads to mold |
| Plant cleaning | Roots, quiote removal | Complete removal | Visual | Improves roast efficiency | Cleaner smoke | Required before roasting | Quiote fragments causing off aromas |
| Segregation | Species specific batches | Single species lots | Batch tagging | Predictable conversion | Consistent terroir | Mandatory for labeled single species | Mixing species without disclosure |
Roasting transforms diverse maguey sugars and fibers into fermentable substrates while layering smoke or steam-derived flavors. Pick a method that respects production type (ancestral, artesanal, industrial) and manages fuel responsibly.
| Variable | Options | Typical Numeric Ranges | Measurement Method | Effect on Yield | Effect on Flavor | Compliance Notes | Common Pitfalls |
|---|---|---|---|---|---|---|---|
| Roasting structure | Earthen pit, masonry oven, autoclave | Pit depth 1.5 to 3 m; oven 90 to 100 degree C | Measurement rods, thermocouples | Pit losses 5 to 12 percent by mass | Pit imparts smoke phenols | Artisanal requires pit or masonry; ancestral only pit [NOM-070 2017] | Pit collapse, incomplete roast |
| Fuel type | Hardwood, plant residues, gas (industrial) | Fuel-to-agave ratio 0.2 to 0.4 kg/kg | Fuel logs | Consistent heat ensures hydrolysis | Wood choice shifts smoke character | Some fuels restricted for ancestral | Softwood resin causing harsh smoke |
| Roast duration | Slow pit 24 to 120 hours | Core temperature 85 to 110 degree C | Probe thermometers | Longer roast boosts conversion | Over roast leads to burnt notes | Document per lot | Uneven loading causing raw centers |
| Cooling period | Covered pit resting | 12 to 48 hours | Time log | Drives residual hydrolysis | Allows smoke absorption | Required for safe handling | Uncovering early leading to contamination |
| Autoclave parameters | Industrial mezcal only | 110 to 120 degree C for 8 to 12 hours | Pressure records | Efficient hydrolysis | Cleaner, less smoke | Not allowed for artesanal or ancestral [NOM-070 2017] | Overpressure cracks piñas |
Extraction choices influence both yield and the amount of bagazo that accompanies fermentation. Track recovery metrics and fiber ratios to stay within category rules and avoid bottlenecks.
| Variable | Options | Typical Numeric Ranges | Measurement Method | Effect on Yield | Effect on Flavor | Compliance Notes | Common Pitfalls |
|---|---|---|---|---|---|---|---|
| Milling method | Hand maceration, tahona, mechanical shredder, diffuser (forbidden) | Extraction efficiency 60 to 85 percent | Mass balance | Tahona 70 to 80 percent | High fiber increases mouthfeel | Ancestral requires hand/tahona; artesanal allows shredder; diffusers banned [NOM-070 2017] | Low maintenance causing low extraction |
| Water additions | Hot, warm, cold water for washing | 0.3 to 1.2 L per kg roasted agave | Flow meters | More water recovers sugars | Can dilute smoky compounds | Water must be potable | Over dilution extending fermentation |
| Must solids | Bagazo load | 10 to 25 percent w/w solids | Density, filtration tests | High solids retain nutrients | Fiber contributes mouthfeel | Artisanal requires fermentation with bagazo | Too much fiber causes stuck ferment |
| Screening | Manual sieves, trommel | Turbidity 200 to 800 NTU | Turbidimeter | Protects pumps | Excess screening strips flavor | None | Clogged screens slowing flow |
Formulating mezcal musts requires honoring traditional practices while ensuring consistent fermentations. Document bagazo inclusion, water additions, and any nutrient support to maintain transparency with CRM auditors.
| Variable | Options | Typical Numeric Ranges | Measurement Method | Effect on Yield | Effect on Flavor | Compliance Notes | Common Pitfalls |
|---|---|---|---|---|---|---|---|
| Must composition | Bagazo plus juice, juice only (industrial) | Original Brix 10 to 16 | Hydrometer | Higher Brix increases alcohol | Bagazo ferments increase body | Ancestral and artesanal must include bagazo [NOM-070 2017] | Removing bagazo violates category |
| External sugars | Not allowed | Zero | Reducing sugar assay | N/A | N/A | All mezcal must be 100 percent agave [NOM-070 2017] | Unintentional contamination from piloncillo |
| Nutrient additions | Limited use of natural nutrients | Traditional reliance on bagazo | SOP | Leaves fermentation natural | Maintains microbial terroir | Industrial may add approved nutrients | Over using nutrients shifts profile |
| pH adjustment | Limed bagazo, backset | Target start pH 4.0 to 4.5 | pH meter | Moderates bacterial activity | pH influences ester profile | Additives must be natural for artesanal | Uncontrolled pH leading to lactic sourness |
Wild fermentations produce complex esters and acids but demand vigilant monitoring. Temperature logs, pH curves, and sensory cues help maestro mezcaleros decide when to distill.
| Variable | Options | Typical Numeric Ranges | Measurement Method | Effect on Yield | Effect on Flavor | Compliance Notes | Common Pitfalls |
|---|---|---|---|---|---|---|---|
| Fermenter material | Wood tinas, stone, clay, stainless | Volume 500 to 5000 L | Capacity records | Porous vessels harbor microbes | Wood imparts lactic complexity | Ancestral requires clay or wood | Biofilm causing off aromas |
| Microbial management | Wild fermentation, backset inoculation | Backset 5 to 15 percent | Titration, sensory | Boosts start speed | Balances lactic vs yeast notes | No commercial yeast in ancestral | Acetic overgrowth |
| Temperature | Ambient control | 18 to 32 degree C | Fermenter probes | High temp shortens fermentation | Higher temp elevates higher alcohols [Lappe-Oliveras 2018] | None beyond safety | Heat spikes stalling yeast |
| Duration | Natural completion | 3 to 12 days | Brix drop, density | Longer ferments raise conversion variance | Extended time increases smoky-ester interplay | Record for CRM audits | Stuck ferments from nutrient depletion |
| pH drift | Natural acidification | End pH 3.2 to 3.8 | pH meter | Low pH stabilizes ferment | Too low intensifies sourness | Monitor to manage methanol | pH above 4.5 fosters contamination |
| Bagazo loading | Full fiber, partial, none | Fiber ratio 1:1 to 1:1.5 bagazo to juice | Weight samples | Fiber retains heat and nutrients | Adds earthy, tannic notes | Ancestral/artesanal require full fiber | Compaction limiting mass transfer |
Distillation technique reflects local heritage, whether using clay pots with carrizo condensers or copper alembics. Record equipment specifics and cuts to defend class claims and reproduce signature profiles.
| Variable | Options | Typical Numeric Ranges | Measurement Method | Effect on Yield | Effect on Flavor | Compliance Notes | Common Pitfalls |
|---|---|---|---|---|---|---|---|
| Still type | Clay pot with carrizo, copper alembic, stainless column | Charge 200 to 1500 L for alembic | Equipment logs | Columns increase recovery | Clay retains rustic notes; copper brightens | Ancestral requires clay; artesanal allows copper; industrial allows columns [NOM-070 2017] | Thermal shock cracking clay stills |
| Distillation count | Two passes, sometimes three | 1st pass ordinario 20 to 30 percent ABV, 2nd pass 55 to 72 percent | Hydrometer | Additional pass polishes spirit | More passes lighten profile | Minimum two distillations required [NOM-070 2017] | Under distillation leaves solids |
| Cut strategy | Heads-hearts-tails by sensory and ABV | Heads 70 to 80 percent ABV, hearts 50 to 70, tails below 45 | Inline ABV, tasting | Wider hearts increase volume | Heads bring solvent notes, tails add earth | Record volumes for CRM | Smearing increases methanol |
| Rectification aids | Copper plates, condensing coils | Reflux ratio 0.2 to 0.6 (batch) | Temperature logs | Improves separation | High reflux reduces smoke | Ancestral forbids plates | Blocked condensers raising pressure |
| Backset reuse | Adjustment of ordinario | 5 to 15 percent | Volume measurement | Moderates run rate | Backset adds acid complexity | Allowed if natural | Overuse burns flavors |
Maturation pathways range from immediate bottling to extended glass resting or oak aging. Keep meticulous logs for each vessel so class declarations—joven, reposado, añejo, madurado en vidrio—are audit-ready.
| Variable | Options | Typical Numeric Ranges | Measurement Method | Effect on Yield | Effect on Flavor | Compliance Notes | Common Pitfalls |
|---|---|---|---|---|---|---|---|
| Class selection | Joven, reposado, añejo, madurado en vidrio, abocado con, destilado con | Not applicable | Inventory plan | Determines holding time | Defines consumer profile | Classes per NOM [NOM-070 2017] | Misclassification |
| Reposado | Oak or holm oak barrels | Minimum 2 months | Inventory system | Minor angel share 1 to 3 percent | Light oak, subtle smoke integration | Vessel size not limited | Oak overpowering smoke |
| Añejo | Oak barrels | Minimum 12 months | Barrel logs | Angel share 3 to 8 percent | Deeper oak, softened smoke | Vessel capacity up to 200 L recommended by NOM | High losses at warm climates |
| Madurado en vidrio | Neutral glass storage | Minimum 12 months sealed | Seal records | Negligible loss | Integrates aromas without oak | Must remain sealed in inert vessel [NOM-070 2017] | Broken seals void class |
| Abocado con | Infusion after distillation | Botanicals to taste | Ingredient logs | Slight mass increase | Adds fruit, herb tones | Only natural ingredients, no synthetic additives [NOM-070 2017] | Using glycerin or caramel (illegal) |
| Destilado con | Re-distillation with botanicals (pechuga) | Botanical load 0.5 to 5 kg per 100 L | Batch record | Yield reduction 2 to 5 percent | Complex aromatic layering | Requires third distillation with botanicals suspended [NOM-070 2017] | Incomplete filtration post run |
Finishing steps should preserve mezcal’s sense of place. Only natural ingredients are allowed for abocado con treatments, and filtration must never strip away defining aromas.
| Variable | Options | Typical Numeric Ranges | Measurement Method | Effect on Yield | Effect on Flavor | Compliance Notes | Common Pitfalls |
|---|---|---|---|---|---|---|---|
| Filtration intensity | Rough pad, minimal carbon | Pad retention 0.5 to 5 micron | Differential pressure | Low impact on volume | Too much carbon strips smoke | Heavy filtration discouraged for artisanal | Removing character critical to style |
| Clarification aids | Bentonite, cold crash | Dosage 0.2 to 1 g per L | Lab tests | Protects visual clarity | May reduce body | Additives must be food grade and declared | Residual finings causing haze |
| Abocado ingredients | Fruits, herbs, honey, caramelized maguey | Dose 1 to 5 percent w/w | Recipe logs | Adds volume | Changes flavor markedly | Only for class Mezcal abocado con [NOM-070 2017] | Using synthetic flavorings |
| Venturi aeration | Pre bottling homogenization | Flow 0.5 to 1 bed volumes | Flow meter | Moderate | Softens edges | Allowed if no additives introduced | Over aeration leading to oxidation |
Proofing and blending finalize balance while respecting the spirit’s lineage. Allow blends to rest before bottling and confirm that ABV adjustments stay within CRM tolerance.
| Variable | Options | Typical Numeric Ranges | Measurement Method | Effect on Yield | Effect on Flavor | Compliance Notes | Common Pitfalls |
|---|---|---|---|---|---|---|---|
| Proofing water | Well treated, spring, RO | TDS below 50 mg per L for artisanal | TDS meter | Lower TDS prevents clouding | Mineral water changes mouthfeel | Must be potable and declared | Iron rich water causing haze |
| Final ABV | Label declaration | 36 to 55 percent ABV | Density meter at 20 degree C | ABV drives yield per lot | Lower ABV emphasizes sweetness | Bottling within NOM range [NOM-070 2017] | Temperature correction errors |
| Batch blending | Species or vintage blends | Not applicable | Sensory panels | Balances variability | Can dilute unique terroir | Disclose multi species if applied | Inconsistent lot coding |
Labeling is storytelling plus compliance. Include production type, species, lot, and CRM seal so buyers can trace bottles back to communities and palenques.
| Variable | Options | Typical Numeric Ranges | Measurement Method | Effect on Yield | Effect on Flavor | Compliance Notes | Common Pitfalls |
|---|---|---|---|---|---|---|---|
| Bottling site | Within DO certified plant | Not applicable | CRM certification | Logistics only | None | All mezcal bottled within DO unless authorized export in bulk for industrial [NOM-070 2017] | Unauthorized contract bottling |
| Packaging format | Glass 375 to 1000 mL | Common sizes 750 and 700 mL | Fill control | Higher fill accuracy improves yield | None | Must comply with NOM-142 fill rules | Underfill fines |
| Label statements | Category (ancestral, artesanal, mezcal), class, species, lot, ABV, NOM, CRM seal | Not applicable | Label checklist | None | None | Mandatory declarations per NOM-070 [NOM-070 2017] | Omitting production type |
| Closure | Cork, screwcap | Torque 10 to 16 in lb screwcap | Torque tester | Controls loss | Impacts oxygen | Must avoid contamination | Poor cork sanitation |
Quality assurance safeguards both tradition and export readiness. Align laboratory results, sensory evaluations, and CRM folios to prove authenticity and safety.
| Variable | Options | Typical Numeric Ranges | Measurement Method | Effect on Yield | Effect on Flavor | Compliance Notes | Common Pitfalls |
|---|---|---|---|---|---|---|---|
| CRM lot registration | Unique folio per batch | ISO 8601 date plus serial | CRM portal submission | Not applicable | Not applicable | Required for hologram issuance [CRM 2023] | Late submission delaying release |
| Analytical panel | Methanol, higher alcohols, furfural | Methanol 300 to 1000 mg per 100 mL AA depending on species | GC FID, wet chemistry | Not applicable | Ensures safety | Must meet NOM tables [NOM-070 2017] | Wild ferments exceeding methanol |
| Sensory approval | Panel of 3 to 5 | Descriptive profiling | Sensory forms | Not applicable | Confirms smoke balance | Supports CRM certification | Panel bias |
| Mass balance | Agave input vs liters output | Yields 6 to 12 L AA per 100 kg roasted | Production ledger | Identifies losses | Not applicable | Audit requirement | Untracked bagazo moisture |
| Micro testing | Final microbial load | Yeasts, bacteria <10 cfu/mL | Plate counts | Ensures shelf stability | Prevents souring | Supports HACCP | Neglecting sanitation between bottlings |
Conservation is integral to mezcal’s future. Track replanting ratios, wood sourcing, and water usage to sustain ecosystems that nurture wild and semi-wild maguey species.
| Variable | Options | Typical Numeric Ranges | Measurement Method | Effect on Yield | Effect on Flavor | Compliance Notes | Common Pitfalls |
|---|---|---|---|---|---|---|---|
| Reforestation | Seed banks, nursery propagation | Replant ratio 3 to 10 agaves per harvested plant | Field logs | Secures future supply | Protects biodiversity | CRM sustainability programs encourage [CRM 2023] | Low survival of transplanted wild agaves |
| Fuel efficiency | Kiln insulation, alternative fuels | Wood use 0.2 to 0.4 kg per kg agave | Fuel meter | Reduces cost | Maintains smoke quality | Must avoid protected species wood | Illegal logging |
| Vinasse treatment | Evaporation ponds, anaerobic digesters | 15 to 20 L per L mezcal | Flow, COD, pH | Energy recovery potential | Prevents acidic off odors | Environmental permits required | Groundwater contamination |
| Bagazo management | Compost, adobe bricks | 0.3 to 0.5 tons per ton agave | Scales | Potential substrate for compost tea | Aging bagazo adds earthy notes when reused | Store away from waterways | Spontaneous fermentation causing odor |
| Water usage | Rainwater capture, recirculation | 6 to 12 m3 per L mezcal | Water meters | Lower use lowers costs | Water quality influences fermentation | Report for environmental compliance | Diffuser style extraction (if attempted) skyrockets water demand |
flowchart LR
A[Agave maturity\n- Species, age\n- Sugar assay] --> B[Harvest logistics\n- Jimado\n- Transport time]
B --> C{Cooking method}
C -->|Earthen pit| C1[24-120 h\nWood fired\n- Smoky\n- Higher loss]
C -->|Masonry oven| C2[48-72 h\nSteam\n- Balanced smoke]
C -->|Autoclave (industrial)| C3[8-12 h\nPressurized\n- Clean profile]
C1 --> D{Extraction}
C2 --> D
C3 --> D
D -->|Hand/tahona| D1[60-80 percent\nHigh fiber]
D -->|Mechanical shredder| D2[75-85 percent\nModerate fiber]
D1 --> E{Fermentation setup}
D2 --> E
E -->|Wild ferment| F1[3-12 d\nWood tinas\nAmbient]
E -->|Managed starter| F2[2-5 d\nSteel tanks\nTemp control]
F1 --> G{Distillation type}
F2 --> G
G -->|Clay pot (ancestral)| G1[Batch\nDirect fire]
G -->|Copper alembic| G2[Batch\nCooling coil]
G -->|Column (industrial)| G3[Continuous]
G1 --> H{Class finish}
G2 --> H
G3 --> H
H -->|Joven| H1[Rest <60 d]
H -->|Reposado| H2[>=2 mo]
H -->|Añejo| H3[>=12 mo]
H -->|Madurado en vidrio| H4[>=12 mo sealed]
H -->|Abocado/Destilado con| H5[Natural ingredients]
H1 --> I[Proofing 36-55 percent ABV]
H2 --> I
H3 --> I
H4 --> I
H5 --> I
I --> J[Bottling\nCRM seal\nLot codes]
| Scenario | CapEx | OpEx Energy | OpEx Water | Labor | Cycle Time | Typical Yield (L AA per ton roasted agave) | Flavor Risk | Notes |
|---|---|---|---|---|---|---|---|---|
| Earthen pit roast with tahona | Low | High | Low | High | 4 to 6 days | 60 to 70 | Low |
|
| Masonry oven with shredder | Medium | Medium | Low | Medium | 2 to 3 days | 70 to 80 | Medium |
|
| Autoclave with steel fermentation | High | Low | Low | Low | 1 to 2 days | 75 to 85 | High |
|
| Extended wild fermentation | Low | Low | Low | Medium | 6 to 12 days | -5 to +5 percent vs baseline | Medium |
|
| Glass maturation program | Medium | Low | Low | Low | 12 to 36 months | -2 to -4 percent angel share | Low |
|
| Legal Requirements | Producer Choices |
|---|---|
|
|
| Stage | Variable | Options | Typical Numeric Ranges | Measure | Yield Impact | Flavor Impact | Compliance Flags |
|---|---|---|---|---|---|---|---|
| Field | Species and maturity | Authorized agaves 6 to 25 years | Invert Brix 18 to 38 | Refractometer | High | High | Species list per NOM-070 [NOM-070 2017] |
| Harvest | Jimado trim | Residual leaf 2 to 4 cm | Visual | Medium | Medium | Manual methods for ancestral | |
| Cooking | Roast method | Pit, masonry, autoclave | 24 to 120 h pit, 8 to 12 h autoclave | Thermocouples | Medium | High | Category specific equipment limits [NOM-070 2017] |
| Extraction | Milling | Hand, tahona, shredder | 60 to 85 percent recovery | Mass balance | High | Medium | Diffusers prohibited |
| Formulation | Must composition | Bagazo plus juice mandatory for artesanal | Brix 10 to 16 | Hydrometer | High | High | No external sugars [NOM-070 2017] |
| Fermentation | Temperature | 18 to 32 degree C | Probes | High | High | Wild yeast typical [Lappe-Oliveras 2018] | |
| Distillation | Still type | Clay, copper, column | Two passes min | ABV meter | Medium | High | Equipment tied to category [NOM-070 2017] |
| Maturation | Class rules | Reposado >=2 mo, Añejo >=12 mo | Time, vessel spec | Low | High | Glass rest >=12 mo sealed [NOM-070 2017] | |
| Finishing | Abocado | Natural ingredients only | Dose 1 to 5 percent | Recipe logs | Low | High | No synthetic additives [NOM-070 2017] |
| Proofing | Final ABV | 36 to 55 percent | Density 20 degree C | Hydrometer | Medium | Medium | Mandatory range [NOM-070 2017] |
| Bottling | Labeling | Production type, species, NOM | Checklist | None | None | CRM hologram required [CRM 2023] | |
| Quality | Methanol control | Per species table | GC FID | None | High | Stay within NOM limits [NOM-070 2017] | |
| Sustainability | Replant ratio | 3 to 10 per plant | Field logs | Low | Medium | CRM sustainability guidance [CRM 2023] |